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Why Do Cotton Towels Lint?

A Hint About Lint. It’s Normal.

Cotton towels are staple items in hotels, motels, rental properties, Airbnbs, and households, but a common challenge is linting. Understanding why your wholesale towels lint can help your customers select the right products, manage expectations for their lifespan, and explain why some towels will lint more than others.

The Role of Cotton Yarn in Linting

Several types of cotton yarn, each with unique properties, affect linting. The two primary types used in towel manufacturing are:

  • Long-Staple Combed Cotton: This type of high-quality cotton is made from meticulously combed long fibers. Combing removes the shorter fibers. As a result, towels made with combed cotton have a smoother finish and produce less lint.
  • Short-Staple Carded Cotton: In contrast, carded cotton uses shorter fibers, which are more prone to shedding. Towels made with carded cotton tend to produce more lint, especially during the first few washes.
A Cold Pad Batch Dying Machine for textiles.
Shows an example multiple solid colored towels to depict Reactive Dyeing results.
A Package Yarn Dying Vat for textiles.

Towel Manufacturing Processes

The manufacturing process also plays a critical role in linting cotton towels. There are two primary methods:

Reactive Dyeing Method

  • Process Overview: In reactive dyeing, towels are woven first, then bleached, dyed, washed, and finished. 
  • Cold Pad Batch Dyeing: Rolls of natural fabric are bleached and then dyed continuously. The dye is evenly distributed across the fabric, which helps minimize shedding. Loose fibers are rinsed away during the various washing stages, resulting in a more durable towel with less lint.
  • Vat Dyeing: This is a special high-temperature process used for colors that are more likely to bleed and bleach-proof applications. It can be applied to yarn or fabric.
  • How it Affects Linting: This process produces less lint as the fabric is dyed evenly and goes through various washing stages where loose fibers are rinsed away.

Yarn Dyeing Method

  • Process Overview: Yarn is dyed in batches before being woven into towels.
  • Yarn Dyeing: The yarn is wound onto packages and placed in a sealed tank, where it is soaked in dye under high pressure and temperature. After dyeing, the yarn is washed, rewound, and then woven into fabric.
  • How it Affects Linting: While yarn-dyeing is popular for producing vibrant, rich colors in towels it can weaken the yarn, especially in darker colors like black and red. Weaker yarn can result in higher levels of linting, particularly after the first few washes.

Managing Lint: What Is Acceptable?

Despite the challenges of linting, especially in yarn-dyed towels like the popular cabana towel, our manufacturers have perfected the craft of producing high-quality, colorful towels that meet industry standards. Our towels are made from premium long-staple combed cotton yarn, ensuring that lint levels remain within the acceptable range set by major retailers and certified by leading laboratories such as SGS and Consumer Testing Laboratory (CTL).

  • Industry Standards for Lint: After five washing/drying cycles, the total lint should not exceed 0.90% of the towel’s weight. Rigorous testing, both at our world-class factories and by independent laboratories, confirms testing scores.
  • Testing Method: Our towels undergo thorough lint tests by companies like SGS, the world’s leading testing, inspection, and certification company, and CTL (WWW104), which confirms lint levels stay within the industry standard limit of 0.90% after five laundering cycles.

Don’t Fall into the Lint Trap!

Linting in cotton towels, particularly those made with yarn-dyed fabrics, is perfectly normal, especially during the first few washes. However, with proper manufacturing techniques and high-quality materials, lint loss is significantly reduced over time. To put it in perspective — a good towel will shed less than 1% of its weight. If you buy bulk cabana towels from Monarch Brands it will shed much less than that!

Monarch Brands is committed to providing wholesale towels that exceed industry standards, ensuring an exceptional product that balances vibrant color with durability and minimal lint. To learn more about our quality wholesale hotel towels, beach, and cabana towels, contact one of our Account Executives at (215) 482-6100 or [email protected].

Tapash Bhattacharjee

Tapash Bhattacharjee
VP of Global Sourcing
P: (215) 482-6100
[email protected]

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